Custom testing & measurements solution

Don't let quality control become your production bottleneck.

Scaling hardware manufacturing is only profitable if you can test, program, and track your devices quickly and accurately. We engineer completely custom testing and measurement solutions—from physical bed-of-nails fixtures to intuitive, custom-built test software (LabVIEW, Python, C/C++)—to automate your QA, eliminate human error, and streamline your entire production line.

A Streamlined Path to Production Automation

We replace slow, manual testing procedures with highly efficient, automated workflows. Here is how we build a test system that perfectly fits your manufacturing process:

  1. Test Strategy & Architecture: We analyze your Device Under Test (DUT) and production volume targets. We determine exactly which electrical, functional, and RF parameters need validation to guarantee a 100% yield rate.
  2. Hardware Fixture Design: Our mechanical and electrical engineers design and fabricate bespoke test jigs and pogo-pin fixtures tailored to the exact dimensions of your PCB, ensuring repeatable and reliable physical connections on the factory floor.
  3. Software & Firmware Development: We write dedicated self-test firmware routines for the device and develop the overarching control software that orchestrates the entire testing sequence.
  4. Production Integration: We deliver the complete, plug-and-play testing station to your assembly line. We train your operators and ensure the system integrates flawlessly with your existing manufacturing workflow.

Core Testing & Automation Capabilities

We go far beyond simple pass/fail validation. We build integrated stations that handle everything from the first power-on to the final shipping label.

  • Bespoke Hardware Test Fixtures: We design custom-machined jigs that securely hold your PCBs. Using precisely aligned pogo-pins, we connect directly to your board’s test points to validate voltages, measure signals, and verify component placement in seconds.
  • Custom Testing Software & GUIs: We develop intuitive control software tailored to your ecosystem. Whether you need a sophisticated LabVIEW GUI, a modern Python-based testing framework, or lightweight C/C++ routines, we abstract complex measurements into simple, clear “Pass/Fail” indicators so your factory operators need virtually zero technical training.
  • Targeted Firmware Testing Routines: We develop specialized diagnostic firmware injected into the hardware during the test phase. This allows us to rapidly validate deep-level peripherals—like memory health, sensor calibration, and communication buses—before the final application code is loaded.
  • Automated Production Flashing: Save a critical step on the assembly line. Our test fixtures are engineered to support high-speed hardware flashing, securely programming the final production firmware and unique cryptographic keys onto the device immediately after it passes the hardware test.
  • Traceability & Inventory Integration: We close the production loop. Our testing software can automatically record test results to a cloud or local database, associate them with a unique device MAC address, and instantly trigger an automated label printer to generate QR codes or serial numbers for the final enclosure.

Our Testing Technology Stack

We utilize industry-standard measurement and automation tools to guarantee precision, reliability, and data integrity.

  • Software & Frameworks: Python (pytest, custom automation scripts), LabVIEW, C/C++ (for embedded test routines and custom frameworks).
  • Hardware & Data Acquisition (DAQ): Custom test-point PCBs, precise pogo-pin arrays, National Instruments (NI) hardware, high-speed oscilloscopes, and automated multimeters.
  • Production Integrations: Barcode scanners, thermal label printers, and SQL/Cloud databases for complete product lifecycle traceability.

Flexible Engagement Models

Whether you are launching your first pilot run or optimizing an existing mass-production line, we provide the exact level of support you need.

  • Turnkey Test Stations: Hand us your final PCB design, and we will deliver a fully fabricated, programmed, and tested physical fixture ready to be dropped onto your factory floor.
  • Test Software & Integration Only: Already have a physical fixture but struggling with the software? We can write the LabVIEW interfaces, Python scripts, and database integrations for your existing hardware.
  • Production Line Upgrades: We can upgrade your current manual testing process by integrating automated firmware flashing, inventory recording, and label printing to increase your daily throughput.

Frequently Asked Questions

Do we receive the source code for the test software?

Yes. Just like our firmware and hardware services, you own the IP. We hand over the complete LabVIEW source files, Python scripts, testing firmware, and fixture CAD designs so you have total control over your production assets.

Can the test system integrate with our existing ERP or database?

Absolutely. We can architect the test software to securely push real-time test results, serial numbers, and yield metrics directly into your company's ERP, AWS cloud, or local SQL database for easy tracking and compliance.

Do you build test fixtures for low-volume prototypes or just mass production?

Both. We can build simple, cost-effective test jigs for small-batch R&D validation, or highly robust, multi-board panels designed to withstand thousands of cycles in a high-volume manufacturing facility.

Ready to automate your production line?

Partner with an engineering team that understands how to scale hardware reliably.
Let’s discuss your testing bottlenecks, traceability requirements, and production goals.

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